Paperless Quality Checks Eliminate Hundreds of Thousands in Overpack Losses
The Challenge
AMPI needed to digitize quality checks, gain visibility into overpack issues, and improve OEE across their food processing lines — all while maintaining compliance with strict food safety requirements.
The Solution
AMPI implemented 10in6's Digital Quality System alongside the MES module. Quality checks moved from paper to touch-screen consoles, and for the first time, management had a real-time view of overpack data by line and operator.
Results
- OEE improved 15% in the first 6 months
- Hundreds of thousands of dollars saved by eliminating overpack
- Labels now printed at the line in real time — label errors eliminated
- Automated shift reports keep management informed without walking the floor
"After moving quality checks to 10in6, it was the first time we had a good view of overpack. This one change has resulted in hundreds of thousands of dollars in savings."
"Labels are now printed right at the line in real-time, including a date/time stamp. This has eliminated the risk of using incorrect labels."
Could your plant be next?
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